Design and optimize engine assembly processes, tooling, equipment, and line layouts. Produce SOPs and process documentation. Support new model launches, PFMEA, quality investigations, Lean/Six Sigma improvements, capacity planning, material flow, safety compliance, and supplier equipment coordination.
Ford Powertrain Manufacturing Engineers contribute to the design and production of advanced engines and propulsion systems. This role is responsible for developing and implementing assembly systems that support efficient, safe, and high-quality engine manufacturing operations.
The successful candidate will work closely with Product Development, Manufacturing, Quality, Logistics, and suppliers to ensure robust assembly processes, efficient material flow, and successful program launches.
The position requires a strong understanding of assembly engineering principles, manufacturing systems, process optimisation, and continuous improvement methodologies.
ResponsibilitiesProcess Design & Development
- Develop and optimise engine assembly process flows, line layouts, and workstation designs.
- Design assembly stations with a strong focus on ergonomics and safety.
- Prepare process sheets, work instructions, and Standard Operating Procedures (SOPs).
- Support new model launches, engineering changes, and assembly process modifications.
- Evaluate assembly feasibility and incorporate Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
- Conduct time studies, motion studies, and line balancing activities.
Equipment & Tooling
- Specify, design, and validate assembly equipment, fixtures, tooling, and automation systems.
- Coordinate equipment design reviews, installation, commissioning, and buyoff activities with suppliers.
- Ensure equipment meets safety, quality, productivity, and ergonomic standards.
- Support assembly equipment troubleshooting and process optimisation.
Quality & Continuous Improvement
- Conduct root cause analysis and implement corrective actions for manufacturing and quality issues.
- Support Process Failure Mode and Effects Analysis (PFMEA), Control Plans, and error-proofing (Poka-Yoke) implementation.
- Lead Lean Manufacturing, Kaizen, and Six Sigma improvement projects.
- Improve productivity, reduce waste, and optimise manufacturing cycle times.
Capacity Planning & Material Flow
- Support capital planning and cost estimation for assembly projects.
- Perform capacity analysis, line balancing, and takt time calculations.
- Evaluate material handling and feeding systems to improve assembly line efficiency.
- Implement Lean material flow principles within manufacturing layouts.
Safety & Compliance
- Ensure manufacturing processes comply with health, safety, and environmental regulations.
- Conduct manufacturing risk assessments and implement safety improvements.
- Support compliance with Ford and industry manufacturing standards.
Supplier & Documentation Support
- Support procurement activities related to manufacturing equipment and tooling.
- Participate in supplier evaluations and technical reviews.
- Manage OEM documentation, including installation manuals, spare parts lists, preventive maintenance plans, and engineering drawing packages.
- Ensure documentation is complete before project closure.
Education
Bachelor’s Degree in:
- Mechanical Engineering
- Manufacturing Engineering
- Production Engineering
- Industrial Engineering
- Automotive Engineering
- Electrical Engineering
Experience
- 3–5 years of experience in manufacturing engineering, process engineering, or assembly engineering.
- Experience in automotive, powertrain, or high-volume manufacturing environments preferred.
- Experience supporting new product launches and assembly process implementation.
Similar Jobs
Artificial Intelligence • Big Data • Healthtech • Information Technology • Machine Learning • Software • Analytics
Lead and manage a medical coding team to ensure coding accuracy, productivity, quality, compliance, and timely turnaround. Oversee client relationships, audits, KPI reporting, process improvements, coaching, retention strategies, and budget planning.
Top Skills:
AapcAhimaCcsCcs-PCpcCpc-H
Cloud • Information Technology • Security • Software • Cybersecurity
Own technical relationships across the customer lifecycle: lead discovery, design bespoke architectures, run demos and PoCs across security, networking and developer platforms, drive adoption and expansion with quota responsibility, run technical QBRs, and leverage AI-augmented workflows to automate tasks and focus on strategic advisory.
Top Skills:
Ai AgentsApi ConnectorsCloud InfrastructureCloudflare Ai GatewayCloudflare WorkersDdos MitigationDnsJavaScriptLlm OrchestrationPrompt EngineeringPythonRetrieval-Augmented Generation (Rag)Routing (Bgp)Telemetry Monitoring
Big Data • Fintech • Information Technology • Business Intelligence • Financial Services • Cybersecurity • Big Data Analytics
Design, build, and maintain Java-based cloud-native backend services and microservices for a fraud platform. Contribute to system design, CI/CD, integrations, performance, and production reliability. Mentor junior engineers and collaborate across product, architecture, DevOps, and cross-functional teams in a hybrid environment.
Top Skills:
AWSAzureCi/CdDevOpsGCPGitGradleJavaKafkaMavenMicroservicesNoSQLRabbitMQRdbmsRest ApisSpring Boot
What you need to know about the Chennai Tech Scene
To locals, it's no secret that South India is leading the charge in big data infrastructure. While the environmental impact of data centers has long been a concern, emerging hubs like Chennai are favored by companies seeking ready access to renewable energy resources, which provide more sustainable and cost-effective solutions. As a result, Chennai, along with neighboring Bengaluru and Hyderabad, is poised for significant growth, with a projected 65 percent increase in data center capacity over the next decade.
