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Senior Engineer - Mechanical Simulation

Posted 2 Hours Ago
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In-Office
Chennai, Tamil Nadu, IND
Mid level
In-Office
Chennai, Tamil Nadu, IND
Mid level
The Senior Engineer - Mechanical Simulation role involves developing FEA models, validating results, optimizing designs, preparing reports, and collaborating with teams to enhance product performance.
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Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. 

A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

Job Summary

To support our extraordinary teams who build great products and contribute to our growth, we are looking to add a Senior Engineer - Mechanical Simulation based in Chennai  Location

What a typical day looks like:

  • To Develop and execute FEA models for structural, thermal, and fatigue analysis of mechanical components.

  • Interpret design requirements and translate them into simulation objectives.

  • Validate simulation results against experimental data and ensure accuracy.

  • Optimize designs based on analysis outcomes to improve performance and reduce cost.

  • Prepare detailed reports and present findings to design and manufacturing teams.

  • Collaborate with cross-functional teams (Design, Manufacturing, Engineering) to ensure product integrity.

  • Maintain simulation standards and best practices within the organization.

  • Prepare KPI Reports for Weekly / Monthly for operation review.

The experience we’re looking to add to our team:

  • BE/B.Tech (EEE/ECE/E&I/Mechanical /Mechatronics) with minimum 4 - 6 years of experience in FEA using ANSYS.

  • Expertise in Material Nonlinearity (plasticity, hyper elasticity, creep) and Fatigue Analysis

  • Hands-on experience in Explicit Simulation for Sheet Metal Forming processes, including springbuck prediction, thinning analysis, and failure modes

  • Sound knowledge in Vibration Simulations including Modal, Harmonic, Shock, and PSD analysis, in compliance with Automotive OEM Standards.

  • Strong knowledge in solver selection and solution techniques, ensuring accurate and efficient FEA results for complex simulations.

  • Ability to perform CAD geometry cleanup and work efficiently in FEA pre-processors

  • Knowledge of Coupled Field Simulations (e.g., thermal-structural, electro-thermal, and fluid-structure interactions) for multiphysics analysis.

  • Scripting skills for automation of repetitive tasks in FEA workflows using Python, or APDL, to improve efficiency and reduce manual effort.

  • Flexibility and adaptability to work in a dynamic startup environment

  • Work with other engineering team members to improve existing process.

  • Excellent written and oral communication skills MANDATORY.

  • Good analytical skills.

  • Reporting & Decision-making skills.

  • Handle client meeting for simulation review

What You’ll Receive for The Great Work You Provide:

  • Health Insurance

  • Paid Time Off

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Job CategoryProduction Engineering

Required Skills:

Optional Skills:

Flex pays for all costs associated with the application, interview or offer process, a candidate will not be asked for any payment related to these costs.

Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [email protected] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).

Top Skills

Ansys
Apdl
Cad
Fea
Python

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