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Johnson Electric

Senior Engineer - Process

Posted 3 Months Ago
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In-Office
Chennai, Tamil Nadu, IND
Senior level
In-Office
Chennai, Tamil Nadu, IND
Senior level
Lead design, validation, and rollout of manufacturing processes for high-speed small-component assembly. Drive automation projects (concept through commissioning), ensure process readiness (PFMEA, control plans), optimize line layout and cycle time, implement Lean/Kaizen improvements, manage process documentation and budgets, and lead a team of Process/Automation Engineers.
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Come Innovate Motion with Us

The Senior Engineer process is responsible for designing, implementing, and optimizing manufacturing processes to ensure efficient production and high-quality products. This role involves working closely with cross-functional teams, including Engineering, Quality & production, to develop and improve processes that meet both customer and company requirements.

Your responsibilities will be to:

  • Lead development, validation, and roll-out of manufacturing processes as per internal and customer standards.
  • Drive automation initiatives—concept design, vendor management, buy-off, commissioning, and enhancement of high-speed assembly lines.
  • Ensure process readiness before SOP, manage PFMEA, Control Plans, and process documentation.
  • Lead feasibility studies, line layout design, cycle time optimisation, and cost-down initiatives.
  • Drive plant productivity through Lean, Kaizen, Muda elimination, and digital manufacturing tools.
  • Lead and develop a team of Process/Automation Engineers and work closely with Maintenance, Quality, Production, and global engineering teams.
  • Manage CAPEX and OPEX budgets for process, automation, and maintenance initiatives.

Our requirements:

  • Bachelor’s Degree in Mechanical / Electrical / Electronics Engineering.
  • 7 to 12 years of experience in high-speed small-component assembly (automatic, semi-automatic, manual).
  • Strong expertise in automation, assembly machines, PLC/HMI, robotics/mechatronics.
  • Good CAD knowledge; strong problem-solving and communication skills.
  • Exposure to IATF16949, Six Sigma, PFMEA, SPC, MSA.

Come join our global, inclusive & diverse team

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse, and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity, or religious background. We are committed to inspiring our employees to grow, act with ownership, and find fulfillment and meaning in the work they do.

Come join our global, inclusive & diverse team

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity or religious background. We are committed to inspiring our employees to grow, act with ownership and find fulfilment and meaning in the work they do.

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