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Valeo US

Senior Engineer - Quality

Posted Yesterday
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Chennai, Tamil Nadu
Mid level
Chennai, Tamil Nadu
Mid level
The Senior Engineer - Quality is responsible for overseeing lab operations, conducting metallurgical testing, ensuring compliance with heat treatment standards, managing quality assurance processes, maintaining equipment, and training lab staff. This role also involves collaborating with production teams, performing failure analysis, and managing customer and supplier interactions.
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Valeo is a tech global company, designing breakthrough solutions to reinvent the mobility. We are an automotive supplier partner to automakers and new mobility actors worldwide. Our vision? Invent a greener and more secured mobility, thanks to solutions focusing on intuitive driving and reducing CO2 emissions. We are leader on our businesses, and recognized as one of the largest global innovative companies.

  • Role & responsibilities

    1. Lab Operations Management

  • Oversee the daily operations of the metallurgical lab, ensuring smooth workflow and adherence to quality standards.
  • Plan and prioritize lab activities to support production schedules and customer requirements.
  • 2. Testing and Analysis

  • Conduct and supervise metallurgical testing, including:
  • Microstructure Analysis: Perform metallographic examinations to evaluate the depth and uniformity of case hardening parts and castings (Grey , Nodular and Vermicular cast iron).
  • Hardness Testing: Carry out surface and core hardness tests (Rockwell, Vickers, Brinell, etc.).
  • Case Depth Measurement: Verify case depth using appropriate techniques such as micro-hardness profiling.
  • 3. Process Monitoring and Validation

  • Validate and optimize direct hardening and carbonitriding cycles to meet specified mechanical properties and case depths.
  • Ensure compliance with heat treatment standards (e.g., ASTM, ISO) and customer specifications.
  • Monitor furnace atmospheres, carbon potential, and nitriding potential to maintain process consistency.
  • 4. Quality Assurance

  • Ensure all heat-treated components meet quality standards and customer requirements.
  • Conduct failure analysis on rejected components and recommend corrective actions.
  • Maintain detailed reports and documentation for all tests performed.
  • Perform the CQI -9 and CQI-15 audit and ensure the requirements are in place and adhered.
  • 5. Equipment Maintenance and Calibration

  • Ensure proper functioning and regular calibration of laboratory equipment, including:
  • Optical microscopes
  • Hardness testers
  • Troubleshoot equipment issues and liaise with service providers for repairs and calibration.
  • 6. Data Management and Reporting

  • Maintain accurate records of test results, analyses, and observations as per the IATF 16949 and customer requirements.
  • 7. Compliance and Safety

  • Adhere to and enforce safety standards in the lab.
  • Ensure compliance with environmental and occupational health regulations related to heat treatment processes and lab operations.
  • 8. Process Improvement

  • Collaborate with the production team to refine heat treatment cycles for improved efficiency and product quality.
  • Stay updated on advancements in metallurgy and heat treatment technologies to implement best practices.
  • 9. Team Management and Training

  • Supervise lab technicians and provide technical guidance.
  • Train lab staff in testing procedures, equipment operation, and safety protocols.
  • Conduct performance reviews and encourage skill development.
  • 10. Customer and Supplier Interaction
  • Collaborate with customers to understand their metallurgical requirements and specifications.
  • Liaise with material and equipment suppliers to source lab materials and services as needed

    Qualifications and Skills.
    Bachelor's degree in Metallurgical Engineering or Diploma in Metallurgy.
    4 to 6 years of experience in heat treatment engineering.
    Strong knowledge of heat treatment principles and processes.
    Experience in heat treatment of metals and alloys.
    Familiarity with foundry and casting processes.
    Ability to design heat treatment processes to achieve desired material properties.
    Understanding of materials specifications and requirements.
    Excellent problem-solving and troubleshooting skills.
    Strong attention to detail and quality orientation.
    Ability to work independently as well as in a team.
    Effective communication and interpersonal skills.

  • Prepare detailed reports for internal use and customer documentation.
  • Provide feedback to the production team based on lab findings to enhance process efficiency.

Job:

Calibration/Metrology Engineer/Technician

Organization:

Site Quality

Schedule:

Full time

Employee Status:

Regular

Job Type:

Permanent contract

Job Posting Date:

2025-01-28

Join Us !
Being part of our team, you will join:
- one of the largest global innovative companies, with more than 20,000 engineers working in Research & Development
- a multi-cultural environment that values diversity and international collaboration
- more than 100,000 colleagues in 31 countries... which make a lot of opportunity for career growth
- a business highly committed to limiting the environmental impact if its activities and ranked by Corporate Knights as the number one company in the automotive sector in terms of sustainable development
More information on Valeo: https://www.valeo.com

Top Skills

Metallurgical Engineering

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