Sr. Controls Engineer

About Us:

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.

Job Description:

• Job Description:

• As a Senior Controls Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings. Responsibilities typically include designing and implementing Siemens and Allen Bradly software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment. Proficiency in PLC programming, understanding of HMI/SCADA development, and experience with Allen Bradly and Siemens software are often required. This role may also involve code review and troubleshooting to ensure optimal system performance.

• Job Responsibilities:

• Develop and deploy technologies to support the next generation of smart and connected industrial automation equipment
• Provide solutions for new and existing product lines using the latest industrial automation components including PLCs, HMIs, motion controllers, data collection systems and other associated devices.
• Build Machine Networking capabilities applying knowledge of IT, IoT, Remote Access Devices, Edge computing standards
• Contribute to the overall machine intelligence strategy and solutions utilizing machine data collection for improved remote or onsite monitoring & troubleshooting
• Drive collaboration and lead the technical transfer of knowledge between divisions.
• Leverage enterprise IT systems to create solutions for customers to connect to service tools, order parts, and access knowledge databases.
• Maintain the controls engineering library documenting new technologies, code repositories and HMI feature sets.
• Collaborate with division engineering teams to provide new data collection points to better understand equipment behavior and data analytics
• Consult with leading industry partners to identify potential solutions for technical readiness within the product portfolio
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
• Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
• Source and program motors, drives, actuators, robots, vision systems, sensors, servo controls, etc.
• Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
• Mandatory Skills and Abilities:
• Possess in-depth knowledge and experience with industry leading automated control platforms Siemens and Rockwell. Understanding both hardware and software technologies offered, and the tools required for development and implementation.
• Influence in bringing standards across divisions with proven change agent and driven to impact the technology and processes while balancing organizational outcomes throughout the business
• The ability to simultaneously organize and successfully execute multiple project responsibilities across a global team is required.
• Understanding of Industrial Communication Networks (Ethernet, Ethernet I/P, DeviceNet, DH+, etc.) and associated programming software (Studio 5000, FactoryTalk, etc.)
• Proven ability to implement common OMAC standards like PACK ML, ISA 88, and solid understanding of modular programming techniques

• Requirements and Experience:

• Over 12+ years of hands-on experience in designing, programming, and implementing control systems for custom / packaging automation projects.
• Experience integrating new technologies and services with Enterprise IT solutions
• Identify, assess, and prove-out technical innovations that strengthen intelligent systems.
• Track record implementing at least one of the following SCADA/MES platforms: Ignition, Dynamics 365, Rockwell, Wonderware, or GE.
• Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
• Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
• Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
• Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
• Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
• System level approach to the complete machine program with a high focus on recovery from start to finish.
• Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
• Competent skills with PC’s, networking, device communications, integration, and design.
• Working knowledge of AutoCAD Electrical.
• Comprehensive knowledge of electrical component selection and panel layout design
• Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
• Strong Knowledge in Commercial Components & Supporting Partners.
• Excellent Project Management and Analytical Skills.
• Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
• Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
• Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.

• Education and Training Requirements:

• Bachelor of Engineering – Electronics & Communication Engineering or Instrumentation and controls / Engineering preferred and 12+ years equivalent experience in industrial automation, Controls development and commissioning.
• Travel:
• Occasional domestic and/or global travel may be required for this position up to 10%.

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job.  If your experience is close to what you see listed here, please still consider applying.  We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions.  Please let us know if you require reasonable accommodations during the interview process. ​

Company:

BW Corporate EDS